Simulation of Mist Film Cooling on Rotating Gas Turbine Blades

Film cooling technique has been successfully applied to gas turbine blades to prevent it from the hot flue gas. However, a continuous demand of increasing the turbine inlet temperature to raise the efficiency of the turbine requires continuous improvement in film cooling effectiveness. The concept of injecting mist (tiny water droplets) into the cooling fluid has been proven under laboratory conditions to significantly augment adiabatic cooling effectiveness 50-800% in convective heat transfer and impingement cooling. The similar concept of ejecting mist into air film cooling has not been proven in the laboratory, but computational simulation has been performed on stationary turbine blades. As a continuation of previous research, this paper extends the mist film cooling scheme to the rotating turbine blade. For the convenience of understanding the effect of rotation, the simulation is first conducted with a single pair of cooling hole located near the leading edge at either side of the blade. Then a row of multiplehole film cooling jets are simulated at stationary and rotational condition. Operating condition under both the laboratory (baseline) and elevated gas turbine conditions are simulated and compared. The effects of various parameters including mist concentration, water droplet diameter, droplet wall boundary condition, blowing ratio, and rotational speed are investigated. The results showed the effect of rotation on droplets at lab condition is minimal. The CFD model employed the Discrete Phase Model (DPM) including both wall film and droplet reflect conditions. The results showed that the droplet-wall interaction is stronger on the pressure side than on the suction side resulting in a higher mist cooling enhancement on the pressure side. The average mist cooling enhancement of about 15% and 35% are achieved on the laboratory and elevated conditions, respectively. This translates into a significant blade surface temperature reduction of 100125 K with 10% mist injection at elevated condition.